Project Overview

Project

Haditha Refinery Rehabilitation

Client

North Refineries Company / H.E.E.S.CO.

Location

Haditha, Iraq

Plant Type

Crude Distillation Unit – 10,000 BPSD

Project Nature

Rehabilitation and modernization of an existing refinery

The project involved the rehabilitation of an existing crude distillation unit.
Rather than a greenfield development, Enermove reconstructed the original engineering, modernized obsolete systems, and integrated advanced technologies to restore safe, reliable, and efficient refinery operations.

Scope of Supply

Automation, Control & Safety Systems

  • Design, supply, installation and commissioning of the DCS control system, including controllers, workstations, software and UPS
  • Redesign and implementation of alarm, interlock and shutdown systems
  • Design, supply and commissioning of the ignition system, including ignition panel, flame front generator (FFG), ignition burners and safety devices
  • Full integration of control, ignition and safety systems with the control room

  • Design, supply and commissioning of MCCs, power and control panels
  • Supply and installation of UPS systems, lighting and earthing systems
  • Power and control cabling for process units and auxiliary systems

  • Supply, installation and commissioning of ATEX-certified field instrumentation
  • Supply and installation of manual, actuated, safety and control valves
  • Supply, installation and commissioning of process and auxiliary pumps, including boiler feed water, circulation and chemical injection pumps
  • Instrumentation and control of boilers, deaerator, tanks and auxiliary units

  • As-built documentation, drawings, manuals and data sheets
  • Operator training and commissioning support

Enermove Challenge

  • Reconstructing engineering documentation from limited and fragmented information
  • Designing and integrating critical ignition and safety systems in a hazardous area (ATEX Zone 1)
  • Coordinating automation, electrical and mechanical scopes within an existing plant configuration
  • Executing the rehabilitation under tight timelines while minimizing operational downtime

Enermove Performance

  • Successful rehabilitation and modernization of a critical refinery unit
  • Delivery of a fully engineered ignition system, manufactured and integrated by Enermove
  • Deployment of state-of-the-art control, safety and field technologies
  • Fast-track execution enabling rapid return to operation
  • Improved plant safety, reliability and operational continuity

Key Facts & Numbers

10,000 BPSD

Crude Distillation Unit

Project Type

Refinery Rehabilitation & Modernization

Core Systems Delivered

DCS · Ignition System · MCCs · Instrumentation · Pumps

Hazardous Area

ATEX Zone 1

Execution Model

Fast-track engineering and commissioning

Enermove Role

Engineering · Supply · Integration · Commissioning

Key Technology Vendors

We are always committed to working with leading technology vendors to deliver reliable and high-quality solutions.

For the Haditha Refinery rehabilitation project, Enermove relied on top-class, internationally recognized technology partners to ensure safety, reliability and long-term operability of critical process and control systems.

Schneider electric

Schneider Electric

DCS platform and control system technologies
Tesi

TESI S.p.A.

Ignition and safety systems, including ignition equipment and flame front generator (FFG) solutions
emerson

Instrumentation & Valves

Certified manufacturers of ATEX-compliant field instrumentation and process valves
Lafer

Pumps & Rotating Equipment

Established suppliers of process and auxiliary pumps for refinery services

The use of proven OEM technologies, combined with Enermove’s engineering, manufacturing and system integration capabilities, enabled the delivery of a robust, safe and future-ready solution, fully aligned with refinery operational and safety requirements.

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